Everything you need to know about flat compression springs

Are you looking for a manufacturer or supplier of technical springs? In this article you will learn everything you need to know about flat compression springs. Flat compression springs are coil springs that are used in a variety of applications. They are made from round wire and are characterized by their flat design. Flat compression springs can be used in various industries such as the automotive industry, mechanical engineering, electrical industry and many others.

Structure and properties

Flat compression springs are manufactured on CNC machines to ensure consistent length and shape. They can be cylindrical, tapered or multi-tapered depending on the needs of your application. The ends of the compression springs can be ground or unground. These springs can be supplied either cold set or hot set depending on the specific requirements of your application.

Areas of application

Flat compression springs are used in a variety of applications. They can be used to protect hoses or cables from mechanical stress. Their flat design makes them particularly suitable as kink protection. In addition, they are used in various industries such as the automotive industry, mechanical engineering, electrical industry and many others.

Manufacturing and surface finishing

Flat compression springs are manufactured on CNC machines to ensure precise and consistent quality. Grinding of the end turns is carried out on modern CNC-controlled grinding machines. Flat compression springs can be supplied cold set or hot set depending on the requirements of your application.

Various surface finishes are possible to improve the corrosion resistance and durability of the springs. These include galvanic surface coatings such as pickling, cadmium plating, chrome plating, nickel plating, galvanizing and many others. In addition, surface processing such as electropolishing, vibratory grinding, hardening and tempering, shot blasting and oiling as well as sandblasting can be carried out.

Types of compression springs

There are different types of compression springs that you can choose depending on the needs of your application:

1. Leg Springs: These springs have two legs and are often used for applications where lateral force is required.
2. Torsion Springs: These springs are used to create or support rotational motion.
3. Torsion Springs: These springs have a spiral winding and are used to create or support rotating motion.
4. Tension Springs: These springs are used to create or support a tensile force.
5. Bending parts and shaped springs: These springs have a variety of bends and are used for special applications.
6. Flat springs and leaf springs: These springs have a flat design and are often used for protection or support.

Areas of application

Flat compression springs are used in a variety of industries. Here are some examples:

• Automotive industry: Flat compression springs are used in vehicles for various applications such as the suspension, engine or brakes.
• Mechanical engineering: Flat compression springs are used in machines and devices for various applications, such as spring couplings, valves or switches.
• Electrical industry: Flat compression springs are used in electronic devices for various applications, such as keyboards, switches or contacts.
• Medical technology: Flat compression springs are used in medical devices for various applications, such as syringes, clamps or implants.

Advantages of flat compression springs

Flat compression springs offer a number of advantages over other spring types. Here are some of the key benefits:

1. Space saving: Due to their flat design, flat compression springs require less space than other types of springs.
2. High resilience: Flat compression springs can withstand high loads and provide reliable performance.
3. Flexible customization: Flat compression springs can be customized to meet the specific needs of your application, such as selecting the wire diameter or spring constant.
4. Long service life: Flat compression springs are durable and offer a long service life, even with repeated use.
5. Low Friction: Flat compression springs provide low friction and allow for smooth movement.

Conclusion

Flat compression springs are versatile and reliable springs that can be used in a variety of applications. They offer space savings, high resilience, flexible adjustment, long service life and low friction. If you are looking for a flat compression spring manufacturer or supplier, you can choose from a variety of options. Make sure you consider your needs and specific use cases to make the best choice.

If you need more information or would like to make an inquiry, please do not hesitate to contact us. We are happy to assist you and help you select the right flat compression springs for your application.